Aluminum Spring Screw Wire Forming For Toy
Spiral forming of toy springs is a common process in toy manufacturing, mainly used to produce spring components with spiral shapes. This type of spring coil is commonly used to add fun to toys, provide elasticity, or serve as a connecting and fixing component.
The process of forming the spiral wire of toy springs usually involves the following steps:
Material preparation: Select suitable metal wires, such as stainless steel wire, carbon steel wire, etc., and determine the diameter, material, and length of the wires according to the needs of toy design.
Cutting and preparation: Use a cutting machine or manual tools to cut the wire into appropriate lengths and remove surface burrs and oil stains to ensure the cleanliness and smoothness of the wire.
Forming: Put the prepared wire into the spiral wire forming machine, and adjust the parameters of the forming machine, such as speed and feed rate, according to the designed spiral shape and size. Start the molding machine to form a spiral shape of the wire under the action of the machine.
Heat treatment (if required): For some toy springs that require improved spring performance or durability, heat treatment can be applied. By heating and cooling, the microstructure of the material is changed to improve its elasticity and strength.
Quality inspection and packaging: Conduct quality inspection on the formed toy spring coil, including size, shape, surface quality, and other aspects. Qualified products are packaged and ready for shipment.
In the process of forming the spiral wire of toy springs, the following points need to be noted:
Choose appropriate materials and specifications to ensure the performance and durability of the spring.
Accurately control the parameters of the molding machine to ensure the accuracy of the spiral shape and size.
Pay attention to the cleanliness and flatness of the wire to avoid adverse effects on the molding quality.
Perform necessary heat treatment to improve the performance and durability of the spring.
Strictly conduct quality inspections to ensure the quality and safety of products.
Through reasonable process control and quality control, toy spring coils with excellent performance and reliability can be produced, providing important support for the design and manufacturing of toys.